Industrial Pipe Inspect Cameras System are important and convenience tools in industries such as municipal sewer pipe network, construction, petrochemicals and Electric power. They help inspectors cracks, blockages, leaks, and other problems within pipelines. However, over time, these cctv inspection camera system maybe experience minor malfunctions. This article will introduce common industrial pipe inspect cameras system malfunctions and provide practical troubleshooting tips to help inspector improve work efficiency and reduce downtime.

Industrial Pipe Inspect Cameras System

I. Common Problems and Solutions

  1. Camera Image is not clear

Possible reasons:

  • Stains, oil, or water on the lens surface
  • Insufficient lighting or reflections
  • Water ingress into the camera len

Solution:

  • Wipe the camera lens with a lens cloth or special cleaning tool
  • Adjust the ambient light level
  • Check the seal for wear and replace the waterproofing if necessary
  1. Unable to Start or Sudden Shutdown

Possible Reasons:

  • Low battery or poor power cord contact
  • Circuit board overheating
  • Power adapter failure

Solution:

  • Confirm the battery is fully charged and the power connector is ok.
  • Let the pipe inspection cool before trying to start it again.
  • Replace the power adapter and test again.
  1. Image Interference or Black Screen

Possible Causes:

  • Loose cable connection
  • Damaged signal cable or strong magnetic field interference
  • Display or host failure

Solution:

  • Check and reconnect all connectors
  • Replace a spare signal cable for further troubleshooting
  • If the problem still not resolved, contact the manufacturer for repair.
  1. The push rod camera or cctv crawler robot is stuck.

Possible Causes:

  • Foreign objects are blocking the pipe.
  • The push rod is bent excessively or the robot's drive wheels are slipping.

Solution:

  • Try to reverse the inspection camera system and avoid forcing it.
  • Check the push rod for damage and replace it if necessary.
  • Perform regular motor maintenance.
  1. The light is off.

Possible Causes:

  • Poor contact in the power supply circuit.
  • Proper power supply to the controller motherboard.

Solution:

  • Check the LEDs and replace them if necessary.
  • Reseat and unplug the connectors to ensure a stable connection.
  • If multiple attempts fail, contact a technician.

II. Daily Repair Suggestions:

  • Make it clean: Wipe the lens and remove dust, mud, and water.
  • Waterproofing condition : Regularly check the waterproof seals to ensure proper operation in humid environments.
  • Battery condition: Avoid long time low battery to extend the battery life.
  • Regular Testing: Perform functional tests at regular intervals to prevent problems.

III. Conclusion:

Industrial Pipe Inspect Cameras System are precision NDT equipment . Quickly repair daily issues can greatly improve inspection efficiency and avoid project delays and money loss. Learning some maintenance techniques not only reduces costs but also extends your cctv inspection camera life.

Zhengzhou Jiutai Technology Co., Ltd. focuses on global markets, It has its own departments for research and development, production, quality inspection and after-sales service. If you have any questions during use, please feel free to contact us, our technical team will offer professional support and solutions.